Insurance companies often include the use of imitation sheet metal replacement parts
on their estimates. Although they never actually call these inferior parts
"imitations", the fact of the matter is that these parts are not made to
the same exacting standards as those from the Original Equipment
Manufacturer (O.E.M.). Rather than calling these parts what they
truly are, insurers prefer friendlier terms such as "Quality
Replacement Part" (QRP) or "Like, Kind and Quality"
(LKQ). These parts, usually from offshore companies based in countries such as Taiwan, lack
the corrosion protection afforded by the O.E.M. parts. Aftermarket rubber bumpers, while not requiring
the corrosion resistance of sheet metal, often lack the paint adhesion qualities of their Original
Equipment Manufacturer counterparts.
The process used to make these aftermarket (A/M) parts is also inferior. The
offshore manufacturer does not have access to the original tooling equipment
so they use a "reverse manufacturing process". They take the part and make
a mold, from that mold, they make the "die" or "stamp" for the imitation
part. These additional steps leave room for additional tolerance (slop).
It is not uncommon to have a variance of more than 10 millimeters on an
imitation part when compared to a quality O.E.M. piece.
Time after time these parts have been shown to be inferior in terms of
fit (typically evidenced by slotted holes or reworked body lines) and
overall finish (low grade primers), and corrosion resistance
(demonstrated by salt spray testing). Independent studies (such as the
one published in Consumers Reports in February of 1999) have consistantly
shown the inequities of these poor quality parts.
Aside from initial quality issues such as fit, corrosion resistance, and
finish, these parts have been demonstrated to lead to increased damage
in cases of subsequent collisions. That is, their use can actually lead
to increased damage (and increased repair costs) if the vehicle is involved
in another accident.
While everyone can certainly understand the need for insurance companies
to control premium costs, the savings realized by using these inferior
parts is very minimal - and at the expense of the vehicle owner. Do not
be misled by the insurer's claims of a "Lifetime Warranty" on this type
of part. They are gambling that you will not have the automobile long
enough to see the poor longevity of this "imitation tin".